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Parts of a hydraulic cylinder

A hydraulic cylinder consists of the following parts:

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Cylinder barrel
The cylinder barrel is mostly a seamless thick walled forged pipe that must be machined internally. The cylinder barrel is ground and/or honed internally.

Cylinder Bottom or Cap
In most hydraulic cylinders, the barrel and the bottom portion are welded together. This can damage the inside of the barrel if done poorly. Therefore some cylinder designs have a screwed or flanged connection from the cylinder end cap to the barrel. (See "Tie Rod Cylinders" below) In this type the barrel can be disassembled and repaired in future.

Cylinder Head
The cylinder head is sometimes connected to the barrel with a sort of a simple lock (for simple cylinders). In general however the connection is screwed or flanged. Flange connections are the best, but also the most expensive. A flange has to be welded to the pipe before machining. The advantage is that the connection is bolted and always simple to remove. For larger cylinder sizes, the disconnection of a screw with a diameter of 300 to 600 mm is a huge problem as well as the alignment during mounting.

Piston
The piston is a short, cylinder-shaped metal component that separates the two sides of the cylinder barrel internally. The piston is usually machined with grooves to fit elastomeric or metal seals. These seals are often O-rings, U-cups or cast iron rings. They prevent the pressurized hydraulic oil from passing by the piston to the chamber on the opposite side. This difference in pressure between the two sides of the piston causes the cylinder to extend and retract. Piston seals vary in design and material according to the pressure and temperature requirements that the cylinder will see in service. Generally speaking, elastomeric seals made from nitrile rubber or other materials are best in lower temperature environments while seals made of Viton are better for higher temperatures. The best seals for high temperature are cast iron piston rings.

Piston Rod
The piston rod is typically a hard chrome-plated piece of cold-rolled steel which attaches to the piston and extends from the cylinder through the rod-end head. In double rod-end cylinders, the actuator has a rod extending from both sides of the piston and out both ends of the barrel. The piston rod connects the hydraulic actuator to the machine component doing the work. This connection can be in the form of a machine thread or a mounting attachment such as a rod-clevis or rod-eye. These mounting attachments can be threaded or welded to the piston rod or, in some cases, they are a machined part of the rod-end.

Rod gland
The cylinder head is fitted with seals to prevent the pressurized oil from leaking past the interface between the rod and the head. This area is called the rod gland. It often has another seal called a rod wiper which prevents contaminants from entering the cylinder when the extended rod retracts back into the cylinder. The rod gland also has a rod wear ring. This wear ring acts as a linear bearing to support the weight of the piston rod and guides it as it passes back and forth through the rod gland. In some cases, especially in small hydraulic cylinders, the rod gland and the rod wear ring are made from a single integral machined part.

Other parts
Cylinder bottom connection
Seals
Cushions
A hydraulic cylinder should be used for pushing and pulling only. No bending moments or side loads should be transmitted to the piston rod or the cylinder. For this reason, the ideal connection of a hydraulic cylinder is a single clevis with a spherical ball bearing. This allows the hydraulic actuator to move and allow for any misalignment between the actuator and the load it is pushing.

NINGBO BONNY HYDRAULICS TRANSMISSION CO.,LTD     Add: No.36, the third road of Dagang, Beilun,Ningbo, Zhejiang, China
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